| Customization: | Available |
|---|---|
| Type: | Volumetric Filling Machine |
| Automatic Grade: | Automatic |
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Feature of Water Filling Machine:
1 Direct connection technology between air conveyor and in-feeding starwheel is applied to replace in-feeding screw and conveying chain to ease bottle changing process with only to change few parts. Newly-designed bottle-separating grippers are assembled to starwheel.
2 We adopts Neck-hanging technology in bottle transportation. Instead of traditional starwheel, we use neck-hanging gripper to make bottle-size-changing easily , without equipment height adjustment ,only few parts need to be adjusted
3 Specially-designed rinser grippers which are made of stainless steel are firm and endurable, with no contact to screw part of the bottle to prevent second pollution.
4 High-speed, easily-cleaned filling valves with big flow volume are equipped with well CIP system and control system to rinse the equipment thoroughly.
5 splint of starwheel using twist descending way to simplify the process of bottle-size-changing. Only need to change arch board and starwheel, within ten minutes.
1)water treatment system
Source water tank →Source water pump→ Quartz sand filter→ Active carbon filter→ Ion soften machine→ Fine filter →Reverse Osmosis → Ozone sterilizer → pure water tank
(Description: The processing flow adopted by a set of Pure Drinking Water Treatment System depends on quality of water source and target purpose of water usage. The selected flow basically includes three parts: pretreatment system, micro processing system and terminal processing system. The Pretreatment system includes multi-media filter, active carbon filter, softener, iron-manganese removal filter, ultra-filter, micro-filter, etc. The micro processing system adopts membrane filtration and ion exchange method. The terminal processing system involves in ozone/UV sterilization, iron exchange etc.)
2) Bottle filling & packing system
Pure water tank→Bottle blower→Air conveyor →Washing, filling & capping 3-in-1→ Light check → Full-automatic labeling machine → Ink jet machine →Full automatic PE film packing machine→ warehouse
( Description: Spring cramps are used in the bottle washing process. The empty bottles can be turned over 180~ along the conveying rail. There is once time of internal and external washing, the efficiency of bottle washing is high.
A) Washing part of Bottled Mineral Water Filling Machine:
l All 304 stainless steel rinser heads, water spray style inject design, save water consumption & more clean
lI 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
lII 304 stainless steel washing pump
B) Filling Part of Bottled Mineral water filling machines :
l High precision filling nozzle, PLC variable signal control, ensure high filling precision & filling smoothly & steadily,
lIFilling volume adjustable in fine rank, same liquid level after filling
lII All 304 stainless steel contact parts & liquid tank, fine polish, no death corner, easy to clean
lV 304 stainless steel filling pump
V no bottle no filling
C) Capping part of Bottled Mineral water filling machine:
l Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
lI All 304stainless steel construction
lII No bottle no capping,
lV Automatic stop when lack of bottle
| model | CGF8-8-3 | CGF14-12-4 | CGF18-18-6 | CGF24-24-8 | CGF32-32-10 | CGF40-40-12 |
| Number of rinsing head | 8 | 14 | 18 | 24 | 32 | 40 |
| Number of filling head | 8 | 12 | 18 | 24 | 32 | 40 |
| Number of capping head | 3 | 4 | 6 | 8 | 10 | 12 |
| (500m)Rated production capacity | 1000-2000 | 2000-4000 | 6000-8000 | 8000-12000 | 12000-16000 | 16000-20000 |
| (KW)Installed capacity | 3 | 3.5 | 4 | 4.8 | 7.6 | 8.3 |
| LxWxH(mm)Overall size | 1900×1420×200 | 2200×1600×2300 | 2450×1900×2300 | 2750×2180×2400 | 4600×2300×2300 | 4550×265×2300 |
| S.N. | Name | Remark |
| 1 | Washing head with bottle neck hanging | Made by our factory |
| 2 | Filling valve | Made by our factory |
| 3 | Sealing head | Made by our factory |
| 4 | Touch screen | Siemens |
| 5 | Transducer | Delixi |
| 6 | PLC | Siemens |
| 7 | Approach switch | Autonics |
| 8 | Light fiber switc | Autonics |
| 9 | Pneumatic elements | Airtac |
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